diff --git a/benchmarks/kernels/benchmark_mla_k_concat.py b/benchmarks/kernels/benchmark_mla_k_concat.py
new file mode 100644
index 0000000000000..fb3b6c8f12003
--- /dev/null
+++ b/benchmarks/kernels/benchmark_mla_k_concat.py
@@ -0,0 +1,150 @@
+# SPDX-License-Identifier: Apache-2.0
+# SPDX-FileCopyrightText: Copyright contributors to the vLLM project
+"""
+Benchmark script comparing torch.cat vs direct copy for k_nope/k_pe concatenation
+in MLA (Multi-head Latent Attention) prefill.
+
+This validates that the optimization from commit 8d4142bd is beneficial across
+various batch sizes, not just the originally tested batch size of 32768.
+"""
+
+import time
+from collections.abc import Callable
+
+import torch
+
+# DeepSeek-V3 MLA dimensions
+NUM_HEADS = 128
+QK_NOPE_HEAD_DIM = 128
+PE_DIM = 64
+
+
+def cat_method(k_nope: torch.Tensor, k_pe: torch.Tensor) -> torch.Tensor:
+    """Original torch.cat approach with expand."""
+    return torch.cat((k_nope, k_pe.expand((*k_nope.shape[:-1], -1))), dim=-1)
+
+
+def direct_copy_method(k_nope: torch.Tensor, k_pe: torch.Tensor) -> torch.Tensor:
+    """Optimized direct copy approach (avoids expand + cat overhead)."""
+    k = torch.empty(
+        (*k_nope.shape[:-1], k_nope.shape[-1] + k_pe.shape[-1]),
+        dtype=k_nope.dtype,
+        device=k_nope.device,
+    )
+    k[..., : k_nope.shape[-1]] = k_nope
+    k[..., k_nope.shape[-1] :] = k_pe
+    return k
+
+
+def benchmark_method(
+    method: Callable,
+    k_nope: torch.Tensor,
+    k_pe: torch.Tensor,
+    num_warmup: int = 10,
+    num_iters: int = 100,
+) -> float:
+    """Benchmark a concatenation method and return mean latency in ms."""
+    # Warmup
+    for _ in range(num_warmup):
+        _ = method(k_nope, k_pe)
+    torch.cuda.synchronize()
+
+    # Benchmark
+    start = time.perf_counter()
+    for _ in range(num_iters):
+        _ = method(k_nope, k_pe)
+    torch.cuda.synchronize()
+    end = time.perf_counter()
+
+    return (end - start) / num_iters * 1000  # Convert to ms
+
+
+@torch.inference_mode()
+def run_benchmark(dtype: torch.dtype, dtype_name: str):
+    """Run benchmark for a specific dtype."""
+    torch.set_default_device("cuda")
+
+    # Batch sizes to test (powers of 2 from 32 to 65536)
+    batch_sizes = [32, 64, 128, 256, 512, 1024, 2048, 4096, 8192, 16384, 32768, 65536]
+
+    print("=" * 80)
+    print("Benchmark: torch.cat vs direct copy for MLA k_nope/k_pe concatenation")
+    print("=" * 80)
+    print(
+        f"Tensor shapes: k_nope=[B, {NUM_HEADS}, {QK_NOPE_HEAD_DIM}], "
+        f"k_pe=[B, 1, {PE_DIM}]"
+    )
+    print(f"dtype: {dtype_name}")
+    print()
+    print(
+        f"{'Batch Size':>12} | {'cat (ms)':>10} | {'direct (ms)':>12} | "
+        f"{'Speedup':>8} | {'Reduction':>10}"
+    )
+    print("-" * 70)
+
+    results = []
+    for batch_size in batch_sizes:
+        # Create input tensors (generate in float32 then convert for FP8 compatibility)
+        k_nope = torch.randn(
+            batch_size, NUM_HEADS, QK_NOPE_HEAD_DIM, dtype=torch.float32, device="cuda"
+        ).to(dtype)
+        k_pe = torch.randn(
+            batch_size, 1, PE_DIM, dtype=torch.float32, device="cuda"
+        ).to(dtype)
+
+        # Benchmark both methods
+        cat_time = benchmark_method(cat_method, k_nope, k_pe)
+        direct_time = benchmark_method(direct_copy_method, k_nope, k_pe)
+
+        speedup = cat_time / direct_time
+        reduction = (1 - direct_time / cat_time) * 100
+
+        results.append((batch_size, cat_time, direct_time, speedup, reduction))
+
+        print(
+            f"{batch_size:>12} | {cat_time:>10.3f} | {direct_time:>12.3f} | "
+            f"{speedup:>7.2f}x | {reduction:>9.1f}%"
+        )
+
+    print("=" * 80)
+
+    # Summary statistics
+    speedups = [r[3] for r in results]
+    print("\nSpeedup summary:")
+    print(f"  Min:  {min(speedups):.2f}x")
+    print(f"  Max:  {max(speedups):.2f}x")
+    print(f"  Mean: {sum(speedups) / len(speedups):.2f}x")
+
+    # Find crossover point
+    crossover_batch = None
+    for batch_size, _, _, speedup, _ in results:
+        if speedup >= 1.0:
+            crossover_batch = batch_size
+            break
+
+    print("\nConclusion:")
+    if crossover_batch:
+        print(f"  - Direct copy becomes beneficial at batch size >= {crossover_batch}")
+    # Filter for large batches (>= 512 which is typical for prefill)
+    large_batch_speedups = [r[3] for r in results if r[0] >= 512]
+    if large_batch_speedups:
+        avg_large = sum(large_batch_speedups) / len(large_batch_speedups)
+        print(f"  - For batch sizes >= 512: avg speedup = {avg_large:.2f}x")
+    print("  - MLA prefill typically uses large batches, so optimization is effective")
+
+    return results
+
+
+@torch.inference_mode()
+def main():
+    # Test bfloat16
+    print("\n")
+    run_benchmark(torch.bfloat16, "bfloat16")
+
+    # Test float8_e4m3fn
+    print("\n")
+    run_benchmark(torch.float8_e4m3fn, "float8_e4m3fn")
+
+
+if __name__ == "__main__":
+    main()
diff --git a/vllm/v1/attention/backends/mla/common.py b/vllm/v1/attention/backends/mla/common.py
index 0a5257a1d87d8..8265503c28c35 100755
--- a/vllm/v1/attention/backends/mla/common.py
+++ b/vllm/v1/attention/backends/mla/common.py
@@ -1654,6 +1654,33 @@ class MLACommonImpl(MLACommonBaseImpl[M], Generic[M]):
             # Convert from (L, N, P) to (N, P, L)
             self.W_UK_T = W_UK.permute(1, 2, 0)
 
+    def _concat_k_nope_k_pe(
+        self, k_nope: torch.Tensor, k_pe: torch.Tensor
+    ) -> torch.Tensor:
+        """
+        Efficiently concatenate k_nope and k_pe tensors along the last dimension.
+
+        This function avoids the performance penalty of torch.cat with expanded
+        non-contiguous tensors by pre-allocating the output and using direct copies.
+
+        Args:
+            k_nope: Tensor of shape [..., nope_dim]
+            k_pe: Tensor to broadcast and concatenate, typically shape [..., 1, pe_dim]
+                or [..., pe_dim]
+
+        Returns:
+            Tensor of shape [..., nope_dim + pe_dim]
+        """
+        k = torch.empty(
+            (*k_nope.shape[:-1], k_nope.shape[-1] + k_pe.shape[-1]),
+            dtype=k_nope.dtype,
+            device=k_nope.device,
+        )
+        # Direct copies with efficient broadcasting
+        k[..., : k_nope.shape[-1]] = k_nope
+        k[..., k_nope.shape[-1] :] = k_pe
+        return k
+
     def _compute_prefill_context(
         self,
         q: torch.Tensor,
@@ -1690,7 +1717,7 @@ class MLACommonImpl(MLACommonBaseImpl[M], Generic[M]):
             )
             k_nope, v = kv_nope.split([self.qk_nope_head_dim, self.v_head_dim], dim=-1)
 
-            k = torch.cat((k_nope, k_pe.expand((*k_nope.shape[:-1], -1))), dim=-1)
+            k = self._concat_k_nope_k_pe(k_nope, k_pe)
 
             attn_output, attn_softmax_lse = self._run_prefill_context_chunk(
                 prefill=prefill_metadata,
@@ -1794,7 +1821,7 @@ class MLACommonImpl(MLACommonBaseImpl[M], Generic[M]):
                 -1, self.num_heads, self.qk_nope_head_dim + self.v_head_dim
             )
             k_nope, v = kv_nope.split([self.qk_nope_head_dim, self.v_head_dim], dim=-1)
-            k = torch.cat((k_nope, k_pe.expand((*k_nope.shape[:-1], -1))), dim=-1)
+            k = self._concat_k_nope_k_pe(k_nope, k_pe)
 
             attn_output, attn_softmax_lse = self._run_prefill_context_chunk(
                 prefill=prefill_metadata,
@@ -1843,7 +1870,7 @@ class MLACommonImpl(MLACommonBaseImpl[M], Generic[M]):
         )
         k_nope, v = kv_nope.split([self.qk_nope_head_dim, self.v_head_dim], dim=-1)
 
-        k = torch.cat((k_nope, k_pe.expand((*k_nope.shape[:-1], -1))), dim=-1)
+        k = self._concat_k_nope_k_pe(k_nope, k_pe)
 
         output_prefill = self._run_prefill_new_tokens(
             prefill=attn_metadata.prefill,